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Condition Monitoring

Condition Monitoring

The longer your equipment operates, the higher the risk of breakdown or complete failure. Condition monitoring lets you observe your hardware beyond surface-level inspections. Using a variety of sensors and other tools, you can quickly examine risk factors such as vibration, temperature, and pressure while also contributing to your preventive maintenance plans. With continuous supervision, you can maximize your machine’s lifespan and usage. 

Food & Bev Customer Saves Big

CHALLENGE: A brewery faced difficulties pinpointing the cause of a pump failure. The maintenance manager routinely checked the unit to prevent operational disruptions. A breakdown in the boiler feed pump could lead to costly repairs and production losses due to damage to pipes and equipment. The brewery had limited resources available to address these challenges.

SOLUTION: Following the installation of a wireless vibration monitoring system, the underlying causes of the pump issues were swiftly identified.

OUTCOME: Prevention of $100,000 in production losses and decreased labor expenses for inspections.

Comprehensive Condition Monitoring Services Customized for Your Needs

INFRARED THERMOGRAPHER 

Detects variations of apparent temperatures in electrical, mechanical, infrastructure, and process hardware.

VIBRATION ANALYSIS

Measures the change in vibration intensity on mechanical systems when the conditions begin to degrade.

SENSORS

Measures ambient temperatures in hazardous locations, potential air or gas leaks, and energy consumption, ensuring optimal plant floor performance.

OIL ANALYSIS

Detects oil contamination or degradation after extensive machine usage.

PREVENTIVE MAINTENANCE

CBT provides guidance and a framework for preventive maintenance plans, including remediation of equipment issues and full-service condition assessments of facility appliances.

It’s time to see the benefits of real-time data on your plant floor assets.
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